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Glow-worm Checked against MI

Glow-worm Glow-worm Energy system (12s, 15s, 18s, 25s, 30s)

System boiler, natural gas

Combustion figures

FigureNatural gas (G20)
CO₂ at high rate
More infoHide infoFull load: check programme P.01 set to 100, read once stable (about 5 minutes), at the flue gas analysis point. The check value (MI 7.10.5 and 10.4) applies front casing on or off. The setting value (MI 10.5, Setting the CO₂ value table) is for adjusting the CO₂; the text says it is the value with the front casing removed, though the table heading says front casing on / front casing off.
Check
9.2% ± 1
Setting
9.2% ± 0.2
CO₂ at low rate
Not given in MI
Maximum CO
More infoHide infoThe MI gives two limits. MI 10.5 table: CO at full load ≤ 250 ppm. The Benchmark CO and combustion ratio flowchart in Appendix I: CO less than 350 ppm at maximum and minimum rate (one box on the chart says 335 ppm after rectifying seals).
Full load
≤ 250 ppm
Benchmark flowchart
< 350 ppm
CO/CO₂ ratio
More infoHide infoThe MI gives two limits. MI 10.5 table: CO/CO₂ ≤ 0.0027. The Benchmark flowchart in Appendix I: ratio less than 0.004 at maximum and minimum rate.
Full load
≤ 0.0027
Benchmark flowchart
< 0.004
O₂ at high rate
More infoHide infoMI 10.5 table: O₂ at full load 4.5 ±1.8 vol. %.
4.5% ± 1.8
O₂ at low rate
Not given in MI
Working inlet pressure
More infoHide infoMeasured at the test nipple on the gas stopcock with the boiler at full load (check programme P.01 or P.03). MI prints 1.7 ... 2 kPa (17.0 ... 20 mbar). Technical data gives G20 gas supply pressure as 2.0 kPa (20.0 mbar).
Appliance inlet
17.0–20 mbar
Gas rate at maximum
More infoHide infoHot water mode at P max (G20), from the technical data. Heating mode at P max: 12s 1.3, 15s 1.6, 18s 1.9, 25s 2.7, 30s 3.2 m³/h. MI 7.10.1 also gives a check table by Qnw on the data plate (nominal, +5%, −10%, m³/h): 15.3 kW 1.62, 1.70, 1.46; 18.4 kW 1.95, 2.05, 1.76; 24.7 kW 2.61, 2.74, 2.35; 25.7 kW 2.72, 2.86, 2.45; 28.6 kW 3.03, 3.18, 2.73; 30.6 kW 3.24, 3.40, 2.92; 35.7 kW 3.78, 3.97, 3.40. Measured at the gas meter after at least 5 minutes, front casing fitted, all other gas appliances off.
12s
1.6 m³/h
15s
1.9 m³/h
18s
2.7 m³/h
25s
3.2 m³/h
30s
3.8 m³/h
Flue integrity
More infoHide infoAt the air inlet test point, boiler at maximum rate (Benchmark flowchart, Appendix I).
O₂ ≥ 20.6%
CO₂ < 0.2%

From 0020200964_04 (16.11.2017)

Enter service mode for high and low rate

High rate

Steps not added yet. Follow the MI.

Low rate

Steps not added yet. Follow the MI.
Ending the test: follow the MI.

Models and GC numbers

ModelGC numberGas
ENERGY 12s -A (H-GB)41-019-16NG
ENERGY 15s -A (H-GB)41-019-17NG
ENERGY 18s -A (H-GB)41-019-18NG
ENERGY 25s -A (H-GB)41-019-19NG
ENERGY 30s -A (H-GB)41-019-20NG

Source: Glow-worm ENERGY 12s, 15s, 18s, 25s, 30s installation and maintenance instructions, 0020200964_04 (16.11.2017).

Sections: 2.3 Validity of the instructions; 7.10.1 Checking the gas flow rate; 7.10.2 Checking the gas connection pressure; 7.10.3 Checking the leak-tightness of the flue gas installation; 7.10.5 Checking the CO₂ content; 10.4 Checking the CO₂ content; 10.5 Setting the CO₂ content; Appendix A Check programmes; Appendix I Commissioning Checklist; Appendix K Technical data.

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Check these figures against the MI for the appliance in front of you, matched by GC number and manual date. Combustion work needs a calibrated analyser and a Gas Safe registered engineer.