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Vaillant Some details still to add

Vaillant ecoTEC plus combi (VUW CS/1-5: 826, 832, 836, 840)

Combi, natural gas and LPG (840 natural gas only)

Not in the database yet:
  • O₂ at high rate: MI gives diagrams only, no figures (MI section 9.13.4)
  • O₂ at low rate: MI gives diagrams only, no figures (MI section 9.13.4)

Combustion figures

FigureNatural gas (G20)LPG (G31)
CO₂ at high rate
More infoHide infoThe MI says CO₂ no longer needs checking: combustion is checked by O₂ to BS 7967. It still asks for all combustion readings to be recorded in the Benchmark checklist.
Not given in MINot given in MI
CO₂ at low rate
Not given in MINot given in MI
Maximum CO
More infoHide infoUndiluted, at maximum and minimum rate (Appendix B and the commissioning flow chart, Appendix N). The flow chart’s re-check, after checking the seals, says less than 335 ppm instead: possibly a misprint. Appendix B also says the country-specific maximum CO is higher, so check the country-specific regulations first.
Less than 350 ppmLess than 350 ppm
CO/CO₂ ratio
More infoHide infoAt maximum and minimum rate (commissioning flow chart, Appendix N).
Less than 0.004Less than 0.004
O₂ at high rate
More infoHide infoThe MI gives O₂ only as diagrams of the permissible maximum and minimum O₂ against heat input (one diagram per group of sizes), with no printed figures. Measured at the flue gas analysis point in chimney sweep mode at Max. DHW heat input (standard selection), front casing on, once calibration (S.093) has finished. VUW 30/40 (840) has natural gas curves only.
Not added yet – see MI 9.13.4Not added yet – see MI 9.13.4
O₂ at low rate
More infoHide infoSame diagrams (MI 9.13.4), which cover the whole heat input range. The MI’s O₂ check itself is done at Max. DHW heat input.
Not added yet – see MI 9.13.4Not added yet – see MI 9.13.4
Working inlet pressure
More infoHide infoPermissible gas flow pressure for Great Britain, measured at the gas valve test nipple with the boiler at maximum power in chimney sweep mode (the MI also mentions the test nipple on the gas isolation valve). Nominal gas connection pressure (technical data): NG 20.0 mbar, LPG 37.0 mbar. MI 7.1.1 says to assume a maximum permissible operating pressure of 18 mbar at the product’s gas inlet (allowing 1 mbar pipe loss), which doesn’t match the 13.0–23.0 mbar range.
Gas valve test point
13.0–23.0 mbar
Gas valve test point
23.0–43.0 mbar
Gas rate at maximum
More infoHide infoGas flow rate for max. gas volume at 15 °C and 1013 mbar (technical data). VUW 30/40 (840) is natural gas only (gas category I2H, and not in the MI’s list of products that can be converted to LPG). MI 9.13.5 also checks the gas rate at the meter (front casing on, check programme P.01, after at least 5 minutes) against a table by the Qnw on the data plate, nominal +5%/–10%; that table’s Qnw values don’t all match the DHW heat inputs in the technical data.
VUW 20/26
2.80 m³/h
VUW 25/32
3.45 m³/h
VUW 30/36
3.88 m³/h
VUW 30/40
4.32 m³/h
VUW 20/26
1.07 m³/h
VUW 25/32
1.33 m³/h
VUW 30/36
1.45 m³/h
VUW 30/40
Not given in MI
Flue integrity
More infoHide infoAt the air inlet test point with the boiler at maximum rate (commissioning flow chart, Appendix N). MI 9.13.2: in chimney sweep mode with the front casing closed, use the air analysis point to check extended flue installations for recirculation.
O₂ ≥ 20.6%
CO₂ < 0.2%
O₂ ≥ 20.6%
CO₂ < 0.2%

From 0020308118_05 (31.05.2023)

Enter service mode for high and low rate

High rate

Steps not added yet. Follow the MI.

Low rate

Steps not added yet. Follow the MI.
Ending the test: follow the MI.

Models and GC numbers

ModelGC numberGas
VUW 20/26CS/1-5 (N-GB) ecoTEC plus 82647-044-92NG
VUW 25/32CS/1-5 (N-GB) ecoTEC plus 83247-044-93NG
VUW 30/36CS/1-5 (N-GB) ecoTEC plus 83647-044-94NG
VUW 30/40CS/1-5 (N-GB) ecoTEC plus 84047-044-95NG

Source: ecoTEC plus VU../VUW.. installation and maintenance instructions, 0020308118_05 (31.05.2023).

Sections: 3 Technical data; 4 Notes on the documentation (Gas Council Numbers); 7.1.1 Gas supply; 8.9 Running the chimney sweep mode (combustion analysis); 9.13.2 Checking the air/flue pipe/flue gas recirculation; 9.13.3 Checking the gas connection pressure/gas flow pressure; 9.13.4 Checking the O2 content; 9.13.5 Checking the gas flow rate; Appendix B Inspection and maintenance work; Appendix N Commissioning Flow Chart.

Spotted something wrong? Tell us.

Check these figures against the MI for the appliance in front of you, matched by GC number and manual date. Combustion work needs a calibrated analyser and a Gas Safe registered engineer.